1. The main process of recycling waste tires
   Preprocessing phase
   Sorting and cleaning: Remove impurities such as metal hubs, mud and sand in the tires.
   Cutting and crushing: Use a tire cutting machine to decompose the whole tire into small pieces (50-100mm) for easy subsequent processing.
   Wire separation
   The steel wire in the tire (about 15-20% of the tire weight) is extracted by a magnetic separator and then recycled for use in the metallurgical industry.
   Fine crushing
   The rubber crusher and grinder are used to further crush the rubber blocks into 1-5mm rubber particles or finer rubber powder (40-200 mesh).
   Fiber separation
   Residual fibers (such as nylon, polyester) are removed by air selection or vibrating screens, and fibers can be used in thermal insulation materials or fuels.
   Deep processing
   Pyrolysis (high temperature cracking): converts rubber into fuel oil, carbon black and combustible gas (eco-friendly equipment is required to prevent pollution).
   Recycled rubber production: The rubber powder is processed into recycled rubber through desulfurization process, which is used in tires, soles, etc.

Please watch the detailed video： https://youtu.be/WTtdAfCGtnw 

2. Core equipment composition
Tire cutting machine: coarse breaking into blocks.
Wire separator (magnetic separator).
Rubber crusher/mill: fine rubber blocks.
Fiber separation system: air separator or vibrating screen.
Pyrolysis equipment (optional): high temperature cracking furnace, condensation system.
Environmental protection equipment: dust collector, exhaust gas treatment device (such as activated carbon adsorption).

3. Application of recycled products
Rubber powder/particles: used for plastic tracks, asphalt modification, waterproofing rolls.
Recycled rubber: manufacturing low-end tires, rubber floor mats, etc.
Pyrolysis oil: industrial fuel or further refined.
Carbon black: coating, ink additives.
Steel wire: recycled smelting raw materials.

5. Environmental protection and challenges
Environmental protection requirements: dust removal and waste gas treatment systems are required to avoid secondary pollution (such as dioxins in the pyrolysis process).
Technical difficulties: efficient separation of steel wire/fiber and improvement of rubber powder fineness.
Market barriers: The performance of recycled rubber is worse than that of virgin rubber, and it is necessary to develop stable downstream customers.

VI. Development Direction
Intelligent sorting: AI identifies tire types to improve sorting efficiency.
High-value utilization: high value-added products such as nano rubber powder and modified asphalt.
Pyrolysis technology upgrade: catalytic cracking improves oil quality.

Wobide Machinery (Zhejiang) Co., Ltd. is a high-tech enterprise integrating design, research and development, production and sales of professional solid waste, plastic machinery and waste rubber tire room temperature fine rubber powder production line. The company is located in Taizhou City, Zhejiang Province. The company has strong scientific and technological strength, advanced technology and complete equipment. Our company has nearly 30 years of experience in manufacturing plastic recycling and solid waste recycling equipment. It has gathered a professional technical team, has complete processing equipment and supporting processing facilities, and the production process is very mature. At present, the company's independently developed waste tire recycling equipment includes single-axis/double-axis shredders, heavy-duty pulverizers, double-roll film shredders, large-scale pipe shredders, etc. We hope to achieve good cooperation with your company through our high-quality products and honest services. Contact us Website: https://www.wbdjx.com/ Email: info@wbdjx.com